Air Classifying Mill

Integration of grinding and classifying
  • Integration of grinding and classifying, classifying wheel is adjusted to obtain ideal particle, and the classifying rotor can be installed horizontally or vertically.
  • Different types of grinding disc are used based on characteristics of materials to obtain different grinding forces and improve grinding efficiency.
  • Key parts are made of ceramic, ensuring non-contact with metal throughout the grinding for high purity of the final product.
  • It can produce products with multiple particle sizes at one time; grinding is in closed system, low dust and noise, clean and environmentally friendly production process.

Working Principle

Ultrafine Air Classifying Mills are used for size reduction of various products to microfine particle sizes. The system incorporates integral classifier where the fine particles of desired size are segregated and the over size particles back to the grinding chamber and re-grinded until the desired particle size is obtained. Air Classifying Mill is very compact and efficient, having sharp classifier cut points which are instantly adjustable. The system incorporates grinding and classification in one single compact space saving design.
 
The material to be ground is conveyed from a hopper by screw feeder or pneumatically fed through Rotary Air Lock Feeder to the grinding chamber of the Air Classifying Mill (ACM). The pins/bars of the rotor break the particles of the material. These particles are entrained by an air stream which enters below the pin rotor and are carried up between the inner wall and the shroud ring with baffles which decrease the air swirl. These particle then enter the classifying section where the fine material is carried out with the air through the classifier rotor to the outlet, the course material is thrown against the shroud rind and carried down to the pin rotor for further reduction. After leaving the micronized air mixed with fine particles enter the bag filter where the fine particles are separated and the clean air is discharged to the atmosphere.

Related Projects

Technical Parameters

Parameter / Model28035041051071076090010001100125015002000
Diameter of grinding disc (mm)28034041051071076090010001100125015002000
Diameter of grinding gear ring (mm)29035042052072077091010101110126015102010
Speed of grinding disc (rpm)750062154800420030002800235021001920180015001120
Linear speed of the outermost end of the grinding disc (m/s)110110.6103112.2111.5111.4110.7110110.6117.3117117
Grinding motor power (kW)7.511~152230455575~9090110~132160~200250355
Classification motor power (kW)2.2345.57.57.5~111515~2222~3022~3745~5555~75
Rotation speed of classifying wheel (rpm)(max)450040003250300029202500220020001800180015001150
Air volume (m³/h)(max)7001200180030004500540080001000012000165002250036000
Parameter / Model280400510710100012501500
Diameter of grinding disc (mm)280410510710100012501500
Rotating speed of grinding disc (rpm)7500480042003000210018001500
Linear speed of the outermost end of the grinding disc (m/s)110103112.2111.5110117117
Grinding motor power (kW)7.522304575~90132~160200~250
Classification motor power (kW)35.57.515223045
Rotation speed of classifying wheel (rpm)(max)8500600046503300240019001500
Air volume (m³/h)(max)60018003000450075001200016500
Parameter / Model2803504505107109001100
Diameter of grinding disc (mm)2803504505107109001100
Rotating speed of grinding disc (rpm)7000560043503850276023501920
Linear speed of grinding disc (m/s)102.6102.6102.5102.6102.6110.7110.6
Grinding motor power (kW)7.51122304575~90110~132
Classification motor power (kW)1.535.55.57.51530
Rotation speed of classifying wheel (rpm)(max)4500400032003000300022002000
Air volume (m³/h)(max)6001200240030004500800012000
Parameter / Model400500630800100012501500
Diameter of grinding disc (mm)410510630760100012501500
Rotating speed of grinding disc (rpm)4800420033802800210018001500
Linear speed of grinding disc (m/s)103112.2111.4111.4110117.3117
Grinding motor power (kW)2230375590160~200250
Classification motor power (kW)45.57.57.5~1115~2222~3737~45
Rotation speed of classifying wheel (rpm)(max)6000465040003000240019001500
Air volume (m³/h)(max)1600300054005400100001650022500

Note: The production capacity is closely related to the particle size, specific gravity, hardness, moisture and other indicators of the raw materials. The above parameters are for reference only, please consult our engineers for details.